01
Injector Bore Reamer
5-step reamer, 4 flutes, Ø33.35 – 39.0 mm ±0.025, brazed
Customer benefit
Performed right first time compared to reamers supplied by MNCs.
Saving per annum
₹12,00,000
Catalogue p.2, p.8, p.10
Applications & range
What Reamtech makes, and what it has saved customers on the shop floor — taken from the catalogue's own record.
Catalogue p.10
Proven application examples
Five documented cases, with the customer benefit and annual saving as published. Each replaced an existing tool or process on a running line.
02
Brazed Size Adjustable Two Step Reamer
With coating, Ø25 and 26 mm
Customer benefit
Cycle time reduced from 20 s to 4 s. Tool life increased from 500 components to 1000 components, with more regrinding and re-tipping.
Saving per annum
₹10,00,000
* reading pending verification
03
VSVG Reamer
Ø19 mm ±0.013 valve guide, coated brazed reamer
Customer benefit
Replaced a solid carbide reamer.
Saving per annum
₹8,00,000
04
Brazed Solid Reamer
Cermet tip brazed solid reamer, Ø47 mm, with special chip breaker
Customer benefit
Replaced a fine boring tool. Cycle time reduced from 85 s to 10 s, with reduced setup time, lower rejection from geometrical inaccuracy, and roughly 10 s of chip evacuation time eliminated.
Saving per annum
₹6,00,000
05
Brazed Modular Size Adjustable Reamer
With coating, Ø56 mm
Customer benefit
Reduction in setup time.
Saving per annum
₹5,00,000
* Two figures are printed in inconsistent formats in the source catalogue and are read here as lakh values. Both are marked pending verification against the original file before being quoted commercially.
Catalogue p.2
The product range
Nine lines, from stock monoblock reamers through to complete tooled-up project solutions.
| Product line | Diameter | IT grade |
|---|---|---|
| Fixed Size Brazed Cylindrical Shank Reamers | Ø5.5 – 90 mm | IT7 – IT9 |
| Size Adjustable Brazed Cylindrical Shank Reamers | Ø5.5 – 60 mm | IT5 – IT7 |
| Solid Carbide Shank Reamers | Ø2.5 – 12 mm | IT7 – IT9 |
| Special Reamers and Brazed Cutters | Ø5.5 – 90 mm | IT7 – IT9 |
| Special PCD Reamers | Ø5.5 – 110 mm | IT7 – IT9 |
| PCD Milling Cutters | Ø32 – 300 mm | — |
| PCD Single Point Tools and Inserts | — | — |
| Custom Built Adaptors and Adjustable Adaptors for Runout Compensation | — | — |
| Complete Projects and Tooled Up Solutions | — | — |
Catalogue p.8
PCD tools
Polycrystalline diamond for non-ferrous work, where tool life and dimensional stability decide the cost per hole.
- Polycrystalline diamond (PCD) combines high wear resistance with very low affinity for built-up edge formation, making it an ideal choice for machining non-ferrous material.
- PCD tools offer excellent tool life and dimensional stability of the machined parts.
- PCD tools find their most use in automotive and aerospace components.
10×
Tool life vs. standard carbide reamers
< 2 µm
Surface quality, Ra
Reamtech is equipped with CNC machines and measuring equipment to produce PCD tools for all types of non-ferrous components — reamers to Ø110 mm, milling cutters to Ø300 mm, and single point tools and inserts.
Get Started
Have a component like one of these?
Send the bore details and a drawing. We'll come back with a tool proposal and the cutting data to run it.